The PackPrefab Flat Pack Container House is engineered specifically for global commercial buyers, contractors, and housing agencies requiring rapid, scalable structural accommodation. Designed with a hot-dip galvanized steel chassis and interchangeable insulated sandwich panels, this platform delivers complete site versatility.
By shipping flat and assembling on-site with basic hand tools, international freight volume is reduced dramatically—allowing up to 6 complete modules to fit inside a single 40ft High-Cube container.
Standard Footprint: 19’11” × 8’0” × H 9’2” (160 sq. ft. per module). Stackable up to 3 stories high for complex project layouts.
Manufactured in our 500,000 sq ft facility under ISO quality control standards, engineered to meet harsh global environment demands.
| Dimensions & Area | Standard Unit: 19’11” L × 8’0” W × 9’2” H (Custom dimensions available for bulk orders). Floor Area: ~160 sq. ft. |
|---|---|
| Structural Frame | SGH440 high-tensile steel frame, hot-dip galvanized and powder-coated finish for extreme corrosion resistance. |
| Roof Insulation & Panel | PU foam integral molded cassette roof (Thickness: 2.4” - 2.8”), integrated perimeter drainage system. |
| Wall Panels | 50mm / 75mm / 100mm fire-retardant sandwich panels (Core materials: PU, Rockwool, or TPS). |
| Flooring Structure | 0.7” Heavy-duty cement fiber board / calcium silicate board topped with 0.07” wear-resistant industrial PVC vinyl sheet. |
| Windows & Doors | Aluminum alloy sliding windows with security steel bars (×2); insulated steel security entrance door with locks. |
| Electrical Infrastructure | Pre-configured concealed wiring, distribution box with circuit breakers, LED lighting fixtures, double sockets, and switches. |
| Structural Load Ratings | Wind Load Rating: 130 mph | Roof Snow Load: 25 psf | Floor Live Load: 50 psf. |
Built for international project logistics: reduce shipping costs, simplify site handling, and retain full asset reusability across multiple site moves.
Logistics Optimization
Panels and steel frame elements collapse into a compact flat package. Stacking 6 flat pack units into a single 40ft High-Cube ocean container drastically lowers sea freight expenditure per usable square foot.
Site Flexibility
Equipped with structural corner posts and ISO standard corner castings, units can be stacked 3 layers high or joined side-by-side to construct extensive multi-room workforce camps, offices, or dorms.
Asset Protection
Units can be disassembled back into flat packs or moved intact via forklift or crane. Built from durable galvanized steel with a 20 to 25-year service life, safeguarding your capital investment across multiple projects.
We review your site climate requirements, structural load demands, floor plans, and electrical standard configurations to establish precise production specifications.
Frames are welded, galvanized, and powder-coated in our 500,000 sq ft production plant. Full factory assembly QA checks ensure zero mismatch upon delivery.
Flat-packed modules are bundle-wrapped and loaded into High-Cube ocean containers, complete with loading lists, customs data, and export documentation.
Local installation crews assemble the units in hours following provided structural drawings and video guides. Connect external utilities and the site is operational.
Because our flat pack components stack efficiently into a compact shipping geometry, up to 6 complete 20ft flat pack units can be loaded into one 40ft HC ocean container. This optimizes international freight volume by up to 80% compared to rigid modular cabins.
Assembly requires basic hand tools (impact drivers, wrenches, socket sets, sealant guns) and a small crane, forklift, or chain hoist to position the top roof frame onto the four corner posts.
Yes. Wall panel thicknesses (50mm, 75mm, 100mm) and core insulation materials (PU, Rockwool, TPS) can be specified for extreme hot-humid or arctic conditions. Windows, doors, partition walls, and sanitary facilities can be customized per project order.
Every procurement shipment includes detailed structural assembly manuals, electrical schematic diagrams, foundation recommendations, and step-by-step installation videos. Remote engineering support is available during site assembly.
Need custom dimensions, climate upgrades, or bulk project pricing? Connect directly with our engineering sales team for immediate assistance.